5 Ply Corrugated Box Manufacturers in Pune

Singhal Packaging is trusted 5 Ply Corrugated Box Manufacturers, Suppliers and Exporters in Pune. We provide durable and cost-effective 5 ply corrugated box solutions for businesses seeking dependable packaging for storage, handling and transportation.

With 49+ years of experience, our advanced machinery, testing equipment and an experienced team, we focus on consistent quality and practical packaging performance. We offer customized sizes, structures, printing and material options to meet diverse product requirements.

Our double wall corrugated box solutions, including the custom 5 ply corrugated box, combine strength, competitive pricing, manufacturing capability and customer-focused service, making us a reliable packaging partner for industries requiring efficient and protective packaging.

What Is a Double Wall Box / 5 Ply Corrugated Box?

A 5 ply corrugated box is a strong double-wall packaging solution made with three liner sheets and two fluted layers for improved rigidity, cushioning and stacking strength. A double wall corrugated box is suitable for products requiring enhanced protection during storage, handling and transportation. These boxes can be customized as 5 ply corrugated shipping box, heavy duty 5 ply corrugated box, or 5 ply packaging box according to product dimensions and application needs.

Manufacturing Process of 5 Ply Corrugated Box

The manufacturing process of a 5 ply corrugated box involves precise paper preparation, fluting, bonding and box conversion to achieve strength, durability and dimensional accuracy.

Paper Preparation & Preheating: Kraft paper and corrugating mediums are mounted on roll stands and preheated to control moisture and temperature for smooth processing and effective bonding.
Fluting: The corrugating mediums pass through heated fluting rolls to form uniform waves. These flutes provide the double wall corrugated box with rigidity, cushioning and crush resistance.
Layer Bonding: Starch-based adhesive is applied to the flute tips, and two fluted mediums are bonded with three liner sheets to create the five-layer board structure.
Drying & Board Formation: The bonded board passes through heated plates and drying sections, allowing the adhesive to set while maintaining proper bonding, flatness and dimensional stability.
Slitting, Scoring & Cutting: The five-ply board is trimmed, scored and cross-cut into accurately sized sheets according to the required box dimensions and design.
Printing & Die-Cutting: Required logos, symbols or product information can be printed on the sheets. Die-cutting and slotting create flaps, handles, openings and other customized features.
Folding, Gluing & Stitching: The sheets are folded along the scored lines and secured with suitable adhesive or stitching to form the finished 5 ply packaging box.
Quality Inspection & Bundling: Finished boxes are checked for dimensions, appearance and structural strength. Approved boxes are counted, bundled and prepared for storage or dispatch.

Types of 5 Ply Corrugated Box

As 5 Ply Corrugated Box Manufacturers in Pune, we offer a diverse range of durable and customizable box solutions designed to meet different product, handling, storage and transportation requirements.

Regular Slotted 5 Ply Corrugated Box: A standard box design with uniform flaps that provides reliable protection for storage, handling and transportation. It is a practical 5 ply corrugated shipping box suitable for industrial, commercial and e-commerce packaging.
Heavy-Duty 5 Ply Corrugated Box: Designed with a stronger double-wall structure for heavier products and demanding transportation conditions. This heavy duty 5 ply corrugated box offers enhanced stacking strength, rigidity and product protection.
5 Ply Printed Corrugated Box: A functional packaging solution that can feature logos, product details, handling symbols and other required graphics. A printed 5 ply corrugated box helps improve product identification while providing dependable packaging protection. A branded 5 ply corrugated box can also support consistent brand presentation across packaging.
5 Ply Die-Cut Corrugated Box: Manufactured with precision die-cutting to create customized shapes, flaps, handles and locking features. This versatile 5 ply corrugated die cut box is suitable for products requiring accurate fitting and convenient assembly. Depending on the product and presentation requirements, designs can include a 5 ply corrugated folding box, sleeve box, tray box, tuck box or 5 ply corrugated display box.
5 Ply Partition Corrugated Box: Designed with internal partitions to keep individual products separated and organized during handling and transportation. A 5 ply corrugated box with partition is particularly suitable for bottles, components, glassware and other multiple-unit products. For specific applications, this can also be developed as a 5 ply corrugated box with dividers.
5 Ply Export Corrugated Box: Developed for products requiring reliable protection during longer-distance transportation, storage and handling. Its double wall corrugated box construction provides added rigidity and support for demanding export packaging applications.
Customized 5 Ply Corrugated Box: Manufactured according to specific product dimensions, weight, structure, printing and protection requirements. A custom 5 ply corrugated box can incorporate inserts, dividers, handles or other features for application-specific packaging. Depending on the product design, options may include a 5 ply corrugated box with handle, with lid or with window.

Technical Specifications of 5 Ply Corrugated Box

As 5 Ply Corrugated Box Suppliers in Pune, we provide boxes manufactured to suitable material, strength and dimensional specifications for reliable performance across varied packaging applications.

Specification	Details
Construction	5 layers – 3 linerboards + 2 fluting mediums
Flute Type	B-Flute, C-Flute or BC-Flute
Board Thickness	Approx. 6–8 mm
Liner GSM	150–200 GSM per liner
Total GSM	Approx. 450–850+ GSM
Bursting Strength	24–45 BF, based on paper grade
Bursting Strength	Approx. 10–15 kg/cm² or higher
ECT	Typically 32# or higher
Load Capacity	Approx. 12–45 kg, as per box design
Jointing	High-strength adhesive or metal stitching
Dimensional Tolerance	Typically ±5 mm
Cutting & Creasing	Clean, precise and uniform
Applications	Industrial, export, retail, storage & e-commerce

Key Features of 5 Ply Corrugated Box

As 5 Ply Corrugated Box Exporters in Pune, we focus on delivering strong, precisely manufactured and application-oriented packaging with features designed for dependable protection and handling.

Strong Double-Wall Construction: The five-layer structure provides enhanced rigidity and cushioning for reliable product protection during handling and transportation.
High Load-Bearing Capacity: The robust construction makes the heavy duty 5 ply corrugated box suitable for heavier products and demanding packaging conditions.
Customizable Design: Box dimensions, flute combination, printing and internal features can be tailored to specific product and packaging requirements.
Reliable Stacking Strength: The rigid board structure helps maintain box shape and supports stable stacking during storage and transit.
Multiple Packaging Formats: The material can be converted into shipping, die-cut, partition, export and other application-specific box designs.

Benefits of 5 Ply Corrugated Box

As 5 Ply Corrugated Box Manufacturers in Pune, we provide packaging solutions that combine strength, protection, customization and practical performance for efficient product handling and transportation.

Enhanced Product Protection: The double-wall structure provides added cushioning and helps protect products from common impacts and compression during transit.
Suitable for Heavy Products: Strong board construction makes it an effective choice for industrial goods, appliances and other products requiring dependable outer packaging.
Improved Transportation Safety: A properly designed 5 ply corrugated shipping box helps keep products securely packed throughout handling and distribution.
Branding Opportunities: Printing options allow businesses to add product information, handling instructions and branding directly to the packaging. A logo printed 5 ply corrugated box can provide clear product identification and brand visibility.
Practical and Recyclable Packaging: Corrugated board offers a functional packaging solution that can support recyclable packaging practices when suitable paper materials are used.

Applications of 5 Ply Corrugated Box

As 5 Ply Corrugated Box Suppliers in Pune, we provide versatile packaging solutions suitable for industrial, commercial, retail, e-commerce, export and other product-specific applications.

E-Commerce Packaging: Suitable for packing and shipping online orders that require stronger protection during last-mile delivery. A 5 ply corrugated mailer box can be used for suitable products requiring secure outer packaging.
Industrial Packaging: Used for machinery components, engineering parts and other industrial products requiring sturdy outer packaging.
Furniture Packaging: Suitable for furniture parts and components that require stronger protection during storage and transportation.
Appliance Packaging: Provides dependable outer protection for appliances and equipment during handling and distribution.
Electronics Packaging: A 5 ply corrugated box with inserts can be used to provide additional separation and protection for electronic products.
Bottle Packaging: A 5 ply corrugated box with partition helps keep individual bottles separated and reduces product movement during transportation.
Food Packaging: Suitable for selected packaged food products where appropriate material grades and hygiene requirements are specified.
Retail Packaging: A printed 5 ply corrugated box can combine product protection with branding and retail presentation.
Export Packaging: Strong construction makes it suitable for goods requiring reliable packaging through longer transportation and multiple handling stages.
Warehouse & Storage Packaging: Provides a practical solution for organized product storage while supporting stacking and routine material handling.

For different product presentation and packaging requirements, suitable material options can include a kraft 5 ply corrugated box, white 5 ply corrugated box, recycled 5 ply corrugated box or eco-friendly 5 ply corrugated box, depending on the required appearance, strength and material specifications. For specialized requirements, businesses can also opt for a custom double wall corrugated box based on product dimensions and packaging needs.

Why Choose Us?

Consistent Quality: We maintain consistent quality through carefully selected materials, controlled manufacturing processes and systematic quality checks.
Customized Packaging Expertise: We develop custom 5 ply corrugated box solutions with suitable dimensions, flute combinations, printing and structural features based on specific product requirements.
Competitive & Practical Solutions: We provide cost-effective double wall corrugated box solutions by combining manufacturing capability, practical designs and customer-focused service.

Singhal Packaging is prominent 5 Ply Corrugated Box Manufacturers, Suppliers and Exporters in Pune. We are committed to supplying strong, practical and cost-effective 5 ply corrugated packaging for diverse business requirements. With our manufacturing capability, design-led approach, quality focus and customization options, we work to deliver packaging that protects products throughout handling, storage and transportation. Our aim is to provide dependable corrugated solutions while building long-term customer relationships through consistent service and value. Get in touch with us for further details.

FAQ’s

They are commonly used for industrial goods, appliances, electronics, furniture, e-commerce products and export packaging. Their strong construction makes them suitable for storage, transportation and regular handling.

The load capacity depends on box dimensions, paper GSM, flute type, board strength and product configuration. A properly designed box can typically handle approximately 12–45 kg, depending on specifications.

Yes, custom 5 ply corrugated box solutions can be developed according to product size, weight and packaging requirements. Options may include partitions, inserts, handles, special shapes, printing and customized dimensions.

Yes, boxes can be printed with logos, product information, handling symbols and other required graphics. A printed 5 ply corrugated box can provide both product protection and effective brand identification.

Yes, their double-wall construction provides enhanced rigidity and protection for products undergoing longer transportation and multiple handling stages. The board specification can be selected according to the product and export requirements.