Coated Corrugated Box Manufacturers in Pune

Singhal Packaging is prominent Coated Corrugated Box Manufacturers, Suppliers and Exporters in Pune. We bring over 49 years of experience in delivering reliable and customized packaging solutions for diverse business needs.

We manufacture high-quality coated corrugated box products that combine structural strength with an attractive finish and professional presentation. From customized sizes and printing to suitable protective coatings, we tailor every solution to meet specific packaging requirements.

Our commitment to quality materials, competitive pricing, and flexible manufacturing capabilities helps us serve businesses across various industries. We work closely with our customers to provide practical, cost-effective coated packaging box solutions that protect products and enhance brand value.

What Is a Coated Corrugated Box and How Does It Add Value to Packaging?

A coated corrugated box combines the strength of corrugated board with a specially treated surface that enhances its appearance and functional performance. Depending on the coating, it can provide a smoother finish, better print quality, and improved resistance to scuffing or limited moisture exposure. A coated cardboard box is widely used for e-commerce, retail, electronics, and industrial packaging, while a printed coated corrugated box helps businesses present their products professionally while supporting safe handling, storage, and transportation. Depending on the application, a durable coated corrugated box can also be designed to provide specific surface protection.

Manufacturing Process of Coated Corrugated Box

The manufacturing process involves several stages to ensure the right combination of strength, surface finish, and packaging performance.

Corrugated Board Preparation: Kraft paper and linerboard are bonded around a fluted paper layer to create a strong, lightweight corrugated board suitable for different packaging needs.
Coating Application: A suitable coating, such as UV, varnish, or water-based coating, is applied to achieve the desired finish and surface protection. The coated material is then dried or cured appropriately. Depending on the selected finish, a varnish coated corrugated box can provide an attractive surface with improved print appearance.
Printing and Branding: Logos, graphics, barcodes, and product details are printed using compatible methods to create an attractive printed coated corrugated box that enhances brand visibility. A branded coated corrugated box helps businesses maintain consistent brand presentation.
Cutting and Creasing: The coated sheets are cut, slotted, and creased according to the required dimensions and design, ensuring accurate folding and a proper fit for the intended product. This process supports the production of a coated corrugated die cut box for customized packaging requirements.
Folding and Assembly: The prepared sheets are folded and joined using suitable adhesives or fastening methods. Each custom coated corrugated box is manufactured according to its design and functional requirements.
Quality Inspection and Dispatch: Finished boxes are checked for dimensions, print quality, surface finish, and structural strength before being bundled and prepared for dispatch.

Types of Coatings for Corrugated Boxes

As Coated Corrugated Box Manufacturers in Pune, we offer a range of coating and finishing options to suit different product protection needs, printing requirements, and packaging designs.

Gloss and Matte Plastic Lamination: Plastic lamination adds a protective film to the box surface, improving its finish and resistance to everyday scuffing and limited moisture exposure. Gloss creates a shiny appearance, while matte provides a smooth, understated finish for a premium coated packaging box. A glossy coated corrugated box offers a bright, reflective appearance, while a matte coated corrugated box provides a subtle and refined finish.
Gloss Varnish Coating: Gloss varnish adds a clear, shiny layer over printed graphics to improve their appearance and help reduce surface marking. It is a practical finishing option for a printed coated corrugated box that requires an attractive look at a reasonable cost.
Clay Coating: It creates a smooth, light-coloured surface that supports sharper printing and more consistent colour reproduction. It is suitable for packaging that requires detailed graphics, clear product information, and professional presentation.
Aqueous (AQ) Coating: This coating uses a water-based formulation to provide a clear finish in gloss, satin, or matte options. A water based coated corrugated box can offer improved print protection and resistance to fingerprints, depending on the formulation.
UV Coating: It is cured under ultraviolet light to create a durable surface with a crisp, attractive finish. A UV coated corrugated box is suitable for premium packaging that requires enhanced shine and improved resistance to scuffing. An abrasion resistant coated corrugated box may be specified when improved resistance to surface wear is required.
Metallic Coating: It adds a reflective, metal-like appearance that makes packaging more distinctive and eye-catching. It is often selected for luxury products, promotional items, and premium retail packaging.
Spot UV Coating: Spot UV applies a glossy finish to selected areas, such as logos, product names, or design elements, while leaving other areas unchanged. This contrast helps highlight branding and adds visual depth to a custom coated corrugated box.
Textured and Specialty Coatings: Specialty finishes include embossed, debossed, pearlized, glitter, and other decorative effects that create distinctive surface details. These finishes are ideal for gift packaging, luxury products, and retail boxes that require a memorable presentation.

Technical Specifications of Coated Corrugated Box

As Coated Corrugated Box Suppliers in Pune, we provide customizable specifications to help businesses select suitable board strength, coating finishes, and box designs for their packaging requirements.

Parameter	Specifications / Options
Wall / Ply Count	3-ply (single wall), 5-ply (double wall), or 7-ply (triple wall)
Paper GSM	Typically 120–250 GSM per layer
Outer Liner	Coated layer for better printing, finish, and surface protection
Fluting Medium	Corrugated layer providing cushioning and strength
Inner Liner	Inner paper layer supporting rigidity and product protection
Flute Profiles	B-flute (crush resistance), C-flute (stacking), E-flute (fine printing)
Coating Types	Gloss, matte, aqueous, UV, PE, or wax
Surface Finish	Glossy, matte, satin, or customized
Bursting Strength	Approximately 120–250+ psi, depending on board grade
Edge Crush Test (ECT)	Approximately 24–40+ lb/in, depending on construction
Indicative Weight Capacity	3-ply: 4–10 kg; 5-ply: 20–45+ kg, subject to testing
Moisture Resistance	Depends on coating type and board construction
Printing Options	Flexographic, offset-laminated, or compatible printing methods
Box Design	Slotted, die-cut, folding, mailer, or customized styles
Customization	Size, paper grade, coating, printing, branding, and design

Key Features of Coated Corrugated Box

As Coated Corrugated Box Manufacturers in Pune, we focus on combining dependable board construction, attractive surface finishes, and flexible customization to meet diverse industry needs.

Enhanced Surface Finish: A coated corrugated box offers a smooth, attractive exterior that improves packaging appearance and supports professional product presentation.
Strong Structural Design: Multiple paper layers and a fluted core provide reliable support for handling, stacking, storage, and transportation.
Customizable Coating Options: Gloss, matte, UV, and water-based finishes allow businesses to select a surface suited to their packaging and branding requirements. A PE coated corrugated box can also be considered where the application requires a suitable polyethylene coating.
High-Quality Printing: A printed coated corrugated box supports clear graphics, product information, and brand logos for improved shelf appeal. A logo printed coated corrugated box helps highlight company identity and product information.
Flexible Design and Sizes: Custom dimensions, board grades, and box styles accommodate different product shapes, weights, and packaging requirements.

Benefits of Coated Corrugated Box

As Coated Corrugated Box Suppliers in Pune, we deliver practical packaging solutions that balance product protection, visual appeal, and cost-effectiveness for different business applications.

Improved Product Protection: A suitably designed coated corrugated box helps protect packaged goods against routine handling damage and selected environmental conditions.
Better Brand Recognition: A logo printed coated corrugated box displays brand identity prominently and creates a consistent, professional impression.
Cost-Effective Packaging: Appropriate material selection and customized dimensions help businesses manage packaging costs without compromising essential performance requirements.
Enhanced Retail Appeal: Glossy or matte finishes improve the visual presentation of products and help create a more attractive retail packaging experience.
Versatile Packaging Solution: A durable coated corrugated box can be designed for various industries, product categories, and distribution requirements. A water resistant coated corrugated box may be suitable for packaging exposed to limited moisture, depending on the coating and board construction.

Applications of Coated Corrugated Box

As Coated Corrugated Box Exporters in Pune, we cater to varied packaging requirements across multiple industries with adaptable box designs, customized finishes, and suitable structural options.

Food and Bakery Products: A suitable food packaging box is useful for secondary packaging of bakery items, dry foods, and other products when applicable food-contact requirements are met.
Cosmetics and Beauty Products: A cosmetic packaging box provides an attractive exterior for skincare products, makeup, perfumes, and personal care items.
Pharmaceutical Products: A pharmaceutical box accommodates medicines and healthcare products when designed to meet relevant labeling, safety, and regulatory requirements.
Electronic Components: An electronics packaging box can incorporate protective inserts and suitable board construction to support the safe handling of electronic goods.
Retail Merchandise: A retail box offers professional packaging for clothing accessories, household products, toys, and other consumer goods.
E-commerce Shipments: A coated corrugated shipping box supports product identification and presentation while providing structural protection during delivery. A coated corrugated mailer box is another option for shipping smaller products and retail orders.
Gifts and Promotional Items: A coated corrugated gift box combines customized graphics and attractive finishes for corporate gifts, festive hampers, and special occasions. A coated corrugated sleeve box can also be used to create an additional branded outer layer for selected products.
Jewellery and Accessories: A coated corrugated folding box provides a compact packaging format for fashion accessories, small gifts, and lightweight merchandise.
Product Launches and Displays: A coated corrugated display box helps showcase products at retail counters, exhibitions, and promotional events. A coated corrugated tray box can support product arrangement and presentation in suitable retail and display applications.
Industrial and Commercial Goods: A coated corrugated carton provides a customizable packaging option for suitable components, accessories, and commercial products requiring organized storage and distribution. A grease resistant coated corrugated box may be considered for compatible products that require protection against grease exposure.
Premium Retail Packaging: A coated corrugated gift box can be customized with attractive printing and specialty finishes for gifting and promotional requirements. A waterproof coated corrugated box requires a specifically designed barrier system and validation for the intended exposure; ordinary coatings do not automatically make corrugated packaging waterproof.
Specialized Product Packaging: A product packaging box can be designed with suitable dimensions, board strength, and surface treatment to meet individual product requirements.

Why Choose Us?

Quality That Meets Packaging Needs: We focus on suitable materials, reliable construction, and consistent finishing to deliver coated corrugated boxes designed for product protection and professional presentation.
Customization at Competitive Prices: From box dimensions and coating finishes to printing and branding, packaging solutions can be tailored to specific product requirements and budget considerations.
Experience and Flexible Manufacturing: With over 49 years of experience, we understand diverse packaging requirements and offers practical solutions for businesses across different industries.

Singhal Packaging is leading Coated Corrugated Box Manufacturers, Suppliers and Exporters in Pune. We believe good packaging should keep products safe, look appealing, and make transportation easier. Our coated corrugated boxes are available in customized designs, quality finishes, and sturdy board constructions to suit different packaging needs. We focus on delivering reliable quality, flexible customization options, and competitive prices, helping our customers find the right packaging solutions for their products and business requirements. Get in touch with us for further details.

FAQ’s

Yes, custom coated corrugated boxes can be manufactured in different dimensions, board grades, and designs. The specifications can be selected according to product size, weight, and packaging requirements.

Yes, coated corrugated boxes can feature company logos, brand colors, product details, and promotional graphics. The printing method depends on the selected coating, board material, and design.

Not all coated corrugated boxes are waterproof, as their resistance depends on the coating material and construction. Specialized barrier coatings can improve water resistance, but the required protection should be confirmed for the intended application.

The price depends on box dimensions, paper GSM, ply count, coating type, printing requirements, and order quantity. Customized designs and specialized finishes may also influence the overall cost.

Yes, they can be used for suitable food packaging applications, particularly as secondary packaging. For direct food contact, the materials and coatings must meet the applicable food-safety requirements.